AI-driven solutions are already transforming pharmaceutical manufacturing, delivering significant real-world impact. Here’s how our customers are seeing substantial benefits today:
- Automated PQR Reporting: Automating over 350 Annual Product Quality Reviews (APQRs), dramatically reducing manual labor and ensuring consistent compliance.
- Golden Batch Optimization: Real-time multivariate AI models significantly reduce out-of-spec batches, enabling proactive process adjustments and boosting overall quality.
- Deviation Reduction: Slashing batch deviations from 25% to under 10% by managing variability in raw materials and critical process parameters, driving higher yields and greater efficiency.
- Yield Improvement: Achieving meaningful yield increases—even in processes previously considered optimized—through dynamic, predictive AI-driven adjustments.
- Right-First-Time Production: Boosting first-time-right batch success rates from 70% to over 90%, reducing waste and maximizing throughput.
These success stories were highlighted by Kevin Baughman, VP of AI Consulting Services at Aizon, during our recent webinar, "The Hidden Gem of GxP AI: What Will Define 2025 and How to Stay Ahead," where he provided detailed insights and additional context on these examples. For additional real-world applications, you can explore detailed case studies such as Recordati’s achievement of a 1.5% yield improvement in just three months using AI-driven process optimization and Curia’s successful use of batch comparison analytics to significantly enhance manufacturing process efficiency and consistency.
Toni Manzano, Aizon’s co-founder and Chief Science Officer, also shared critical insights into the scientific and regulatory frameworks supporting AI in pharma. He discussed the strategic role of digital twins, enabling near real-time insights and dynamic interactions with manufacturing processes. Additionally, he emphasized the importance of robust validation practices to ensure compliance and trust in AI solutions.
Pep Gubau, Aizon's co-founder and Chief Executive Officer, offered strategic perspectives on deploying AI effectively, advocating targeted, pragmatic AI applications that align with new manufacturing trends. He underscored the necessity of adopting flexible, adaptable technologies to build future-proof solutions that deliver rapid, measurable impacts on efficiency and financial performance.
Explore more detailed success stories and see the measurable impact AI can have on your operations, or watch the full webinar "The Hidden Gem of GxP AI".
